PBT Works, s.r.o. - Cleaning & Printing Technology and Machines for Electronic Assembly
 
CLEANING WITH UniCLEAN Xlarge pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH UniCLEAN XLarge

  • Combination of different cleaning technologies
  • Cleaning capacity equivalent to in-line mesh belt systems
  • Configuration according to process and capacity needs
  • Fully ESD and cleanroom complying
  • Up to 6 chambers for various combinations of Wash, Rinse, Dry
  • Ultrasonic cleaning technology available
  • 5-axis robotic transfer for baskets and chamber lids
  • Input/output conveyor buffers
  • Closed Loop Zero Drain system
  • 100% closed loop filtration
  • Highly efficient vacuum drying
  • Advanced options of water utilization
  • Adaptive rinse water quality control
  • Various cleaning agent compatibility
  • Low consumption of chemicals and water
  • Standard and customized PCBA fixtures
  • Touchscreen interface with Windows OS
  • Multilanguage selection
  • Statistical process control (SPC)
  • Data logging and barcode traceability
  • AAD Automatic adaptive dosing of cleaning agent
  • Concentration sensor ZESTRON® EYE or KYZEN ANALYST™

USABLE SPACE OF CHAMBER

 
UniCLEAN Xlarge usable space of chamber cleaning machine
 
 
 
 
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XLarge IV

  • Typical configuration for most of cleaning applications
  • Combination of different cleaning technologies
  • Powerful Immersion Spray, Basket Oscillation & Air Bubbler
  • All processes are separated to minimize drag over and consumption
  • First rinse filtration fully separated from second rinse
  • Ideal for zero drain requirements
  • Connectable to external water treatment facility
  • Highly efficient vacuum dryer

COMPACT configuration cleaning applications
UniCLEAN Xlarge IV pcb smt microelectronics stencil misprint cleaning machines
 

XLarge IV SONIC

  • Typical configuration for most of cleaning applications
  • Combination of different cleaning technologies
  • Powerful Immersion Spray, Basket Oscillation & Air Bubbler
  • 40 kHz Ultrasonic with frequency sweep and amplitude power control
  • Integrated chemical filters keep the machine footprint primarily compact
  • All processes are separated to minimize drag over and consumption
  • Ideal for zero drain requirements
  • Connectable to external water treatment facility
  • Highly efficient vacuum dryer

COMPACT U S configuration cleaning applications
UniCLEAN Xlarge IV SONIC pcb smt microelectronics stencil misprint cleaning machines
 

XLarge VI

  • Configuration for the highest capacity requirements
  • Combination of different cleaning technologies
  • Powerful Immersion Spray, Basket Oscillation & Air Bubbler
  • Integrated chemical filters keep the machine footprint primarily compact
  • All processes are separated to minimize drag over and consumption
  • Ideal for zero drain requirements
  • Connectable to external water treatment facility
  • Cascading of rinse water for maximal water savings
  • Highly efficient vacuum dryer

HEAVY LOAD configuration cleaning applications
UniCLEAN Xlarge VI pcb smt microelectronics stencil misprint cleaning machines
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BASIC CLAMPING

  • Modular system of various fixtures for any size and shape of PCBAs
  • Unique click-lock adjustment
  • PBT Works can additionally custom design any special clamping fixture required

UniCLEAN Xlarge BASIC CLAMPING
UniCLEAN Xlarge BASIC CLAMPING
 

SINGLE BASKET

  • Universal basket for any size of PCBAs
  • Robust stainless design
  • Innovative click-lock adjustment of fixtures

UniCLEAN Xlarge SINGLE BASKET
UniCLEAN Xlarge SINGLE BASKET
 

DOUBLE BASKET

  • Double basket for the highest throughput
  • Easy stackable assembly of two single baskets

UniCLEAN Xlarge DOUBLE BASKET
UniCLEAN Xlarge DOUBLE BASKET
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INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters
  • Control of Time, Temperature, Pressure, Conductivity & Concentration
  • Process steps may contain up to 5 substeps for perfect setup
  • Fully automatic transloader with programmable drop-off time
  • Simple direct operation of transloader available
  • Display of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Clearly displayed process messages, warnings and errors
  • All parameters and messages are saved on a simple log
  • Personalised password protection at three access levels

UniCLEAN Xlarge INTUITIVE TOUCHSCREEN INTERFACE 1
UniCLEAN Xlarge INTUITIVE TOUCHSCREEN INTERFACE
 

BAR CODE TRACEABILITY

  • Hand-held barcode reader for product identification
  • Input/output barcode for basket identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)

BAR CODE TRACEABILITY
UniCLEAN Xlarge BARCODE TRACEABILITY
 

CONCENTRATION MONITORING ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH KYZEN ANALYST pcb smt microelectronics stencil misprint cleaning machines
 

AUTOMATIC ADAPTIVE DOSING

  • Applicable for absolute control of wash process
  • Automatic system ensures stable concentration of cleaning agent
  • AAD unit integrated inside the machine body
  • Can be added to cleaning machine additionally
  • Dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines 1
UniCLEAN XLarge AUTOMATIC ADAPTIVE DOSING

UniCLEAN Xlarge Sales Downloads