HyperSWASH IIITop-end solution for customers looking for both high quality cleaning result and high throughput with focus on data management and automation. This machine can provide maximum data output with minimum human interaction.
Application: High Density & Standard SMD Assemblies
Capacity: High Volume
Contamination Solubility: Easy to Hard
Machine washes parts by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.
Machine performs short initial pre-rinse with the ready DI-water, pumps it out, and refills the tank with the external DI-Water. Optimal setup for cost/quality balance in high volume cleaning.
Machine performs first rinse down to required conductivity level using integrated 39L carbon and mixbed filters.
Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through integrated 39L carbon and mixbed filters.
Machine dries parts by linear hot air knife with partical filtration intake.
Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio
Linear Air Knife
Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.
Adaptive Rinse Control
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
Liquid p-Q Monitoring
The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Integrated Adaptive Dosing
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.
Process Parameters Traceability
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
PBT works provides integration servicies for connectivty of our cleaning machines to customers MES
Maximal usable space for cleaned parts including specifically selected clamping
PCBA Basket Twingo
Various sizes of precise welded baskets. Basic positioning solution for any part to clean.
PCBA Slide-In Slots
Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs
PCBA Horizontal Bars with Springs
Special springs for clamping PCBAs with perfectly balanced grip force.
Maximal usable space for cleaned parts including specifically selected clamping.
PBT Wash Magazine
For hig volume fully automatic cleaning of PCBAs. Compatible with standard SMT unloaders. It allows to load the machine without touching PCBAs. Quickly adjustable to any PCBA width.
For high volume cleaning of small sized PCBAs. SImply adjustable separators allow to quickly find the best fixation.