HyperSWASH III

HyperSWASH III

Top-end solution for customers looking for both high quality cleaning result and high throughput with focus on data management and automation. This machine can provide maximum data output with minimum human interaction.

Application: High Density & Standard SMD Assemblies​
Capacity: High Volume​
Contamination Solubility: Easy to Hard
 
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Handling

Handling with the parts to clean is simple and safe. PCBAs are reloaded on the puscart while the machine is cleaning another batch.​ This minimizes downtime to zero and provides comfortable time for reload. Operators don´t need to lift and carry frames or baskets between reloading place and the machine.

HyperSWASH III Manual

Operator loads pushcart manualy into the chamber.​ Optimal cost effective solution for the typical SMT productions.

HyperSWASH III Auto

HyperSWASH loads batch from the pushcart automatically into the chamber. Top solution for fully automated high volume cleaning production includes complete human-machine safety system.

Cleaning Technology

Cleaning quality requires perfect filtration and minimal cross contamination.  Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.

Wash

Machine washes parts by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.

Chemical Stop

Machine performs short initial pre-rinse with the ready DI-Water, pumps it out, and refills the tank with the external DI-Water. Optimal setup for cost/quality balance in high volume cleaning.

First Rinse

Machine performs first rinse down to required conductivity level
using integrated 35 ltr Carbon-Mixbed Vessels. 

Second Rinse

Machine performs second rinse with ultra fine DI-water down to required conductivity level using integrated 35 ltr Carbon-Mixbed Vessels.

Dry

Machine dries parts by linear hot air knife with partical filtration intake.

Capacity

HyperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.

Combo III Set

For high volume cleaning of small-size PCBAs or mechanical parts in baskets.

Twingo Set

For precise cleaning of large PCBAs.
Excells in removing very hard residues from low standoff components.

Process Control

Cleaning process is sensitive to many variables.
 

High Performance Cleaning 

Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.

Linear Spray

Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio

Linear Air Knife

Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying.​ In many applications can be used as efiicient chemical isolation between wash and rinse.

Adaptive Rinse Control

The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.

Liquid p-Q Monitoring

The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.

Wash concentration control

Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.​

Zestron EYE

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into HyperSWASH control software. ​

Kyzen ANALYST

Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into HyperSWASH control software. ​​

Integrated Adaptive Dosing

Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.

Programming and Data Capture

Pefect cleaning result requires detailed programing, quick visual and parametric evaluation of the entire process.​

Intuitive Programming

HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks. ​

Illuminated Chamber

Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.​

Process Parameters Traceability

Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.​

MES Connectivity

PBT works provides integration servicies for connectivty of our cleaning machines to customers MES

Clamping

Twingo Clamping

Requires usage of basic frame. Most efficient positioning for PCBA claeaning.

Usable Space

Maximal usable space for cleaned parts including specifically selected clamping

PCBA Basket Twingo ​

Various sizes of precise welded baskets. Basic positioning solution for any part to clean.

PCBA Slide-In Slots

Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs

PCBA Horizontal Bars with Springs​

Special springs for clamping PCBAs with perfectly balanced grip force. ​

Combo Clamping

Requires basic carrier and properly selected basket or rack.

Usable Space

Maximal usable space for cleaned parts including specifically selected clamping.

PBT Wash Magazine

For hig volume fully automatic cleaning of PCBAs. Compatible with standard SMT unloaders. It allows to load the machine without touching PCBAs. Quickly adjustable to any PCBA width.

Combo Basket

For high volume cleaning of small sized PCBAs. SImply adjustable separators allow to quickly find the best fixation.
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