PBT Works, s.r.o. - Cleaning & Printing Technology and Machines for Electronic Assembly
 
CLEANING WITH CompaCLEAN pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH CompaCLEAN

  • SINGLE or DOUBLE capacity racks
  • High volume batch size
  • Closed loop zero drain system
  • Uniform spray coverage with high stroke oscillating rack
  • Fixed nozzle system
  • Powerful hot air dryer
  • Cascade filtration
  • Compatible with wide range of chemistry
  • Small footprint
  • 100% closed loop filtration
  • Double rinse option
  • Glass door panel for visual control
  • Wide range of standard and customized PCBA fixtures
  • Up to 3 fully separated liquid loops
  • Outstanding options of water utilization
  • Touchscreen interface with Windows OS
  • Simple programming
  • Complete data logging and optional bar code traceability
  • Week program with automatic start
  • Multi language selection
  • AAD Automatic adaptive dosing of cleaning agent
  • Concentration sensor ZESTRON® EYE or KYZEN ANALYST™

USABLE SPACE OF CHAMBER

CompaCLEAN cleaning machine single box 500 EN
CompaCLEAN cleaning machine twingo 220 220 EN
 
 
 
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Filters in CompaCLEAN
 

 

 

 

FILTRATION

  • Developed to match modern cleaning agents

  • Wash loop is closed and fully filtrated process

  • Filtration extends the bath life to lower the process costs

  • Various efficient ways of processing contaminated rinse loop water

  • Rinse loops are flexible by design to meet various process and environmental requirements
 
 

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint relatively small
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning and zero drain requirements

INTEGRATED CLOSED FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

EXTERNAL CLOSED FILTRATION

  • External closed loop high capacity chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning and zero drain requirements

INTEGRATED CLOSED OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

INTEGRATED SEMI-OPEN FILTRATION

  • Semi-open first rinse loop
  • Integrated second rinse chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning with possible drainage of rinse water

INTEGRATED SEMI OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN INTEGRATED SEMI OPEN FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

EXTERNAL CASCADE FILTRATION

  • Regularly refills fresh DI water from external source to second rinse tank
  • Regularly drains used water from the first rinse tank
  • Perfect for high volume cleaning when external filtration is available

EXTERNAL CASCADE FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL CASCADE FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

EXTERNAL FILTRATION

  • Regularly refills fresh DI water from external source to rinse tank
  • Regularly drains used water from rinse tank
  • Perfect for high volume maintenance cleaning

SEMI OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL FILTRATION pcb smt microelectronics stencil misprint cleaning machines
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Clamping CompaCLEAN pcb smt microelectronics stencil misprint cleaning machines
 

 

 

 

CLAMPING

  • Wide range of standard fixtures and adaptors for any type of PCBAs and soldering pallets

  • PBT Works can additionally custom design any special clamping fixture required

 
 

SINGLE RACK FOR PCBAs

  • Stainless wire rack for quick and easy loading of PCBAs
  • Variety of adjustable separators to match any PCBA size
  • Customization available for any clamping fixture

RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines 1
BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
 

DOUBLE RACK FOR PCBAs

  • Additional stainless wire rack for double capacity
  • Fits on top of the single rack
  • Variety of adjustable separators to match any PCBA size
  • Ideal for batch cleaning

DOUBLE CAPACITY RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines 1
DOUBLE CAPACITY RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines
 

HORIZONTAL BARS WITH SPRINGS

  • Adjustable fixtures for very small PCBAs
  • Improves spray effect on complicated assemblies
  • Fits into the single rack

HORIZONTAL BASKET WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines 1
HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
 

RACK FOR SOLDERING PALLETS

  • Stainless wire rack for quick and easy loading of pallets
  • Adjustable separators to match any pallet size

RACK FOR SOLDERING PALLETS pcb smt microelectronics stencil misprint cleaning machines 1
RACK FOR SOLDERING PALLETS pcb smt microelectronics stencil misprint cleaning machines
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Process control features in SuperSWASH
 

 

 

 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process

  • SuperSWASH software provides very detailed programming

  • Full range of data monitoring to assure high repeatability of results

 
 

ILLUMINATED CHAMBER

  • Optional glass door allows for visual control
  • Illuminated machine chamber
  • Cleaning process can be directly monitored and quickly optimized either for speed or for best results

GLASS DOOR AND ILLUMINATED CHAMBER pcb smt microelectronics stencil misprint cleaning machines 1
GLASS DOOR AND ILLUMINATED CHAMBER pcb smt microelectronics stencil misprint cleaning machines
 

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Continuous measurement of minimal level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • OS available in several different languages
INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
 

BARCODE TRACEABILITY

  • Barcode reader for product identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages

BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines 1
BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH KYZEN ANALYST pcb smt microelectronics stencil misprint cleaning machines
 

AUTOMATIC ADAPTIVE DOSING

  • Applicable for absolute control of wash process
  • Automatic system ensures stable concentration of cleaning agent
  • The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines

CompaCLEAN Sales Downloads

CompaCLEAN Service Downloads