PBT Works, s.r.o. - Cleaning & Printing Technology and Machines for Electronic Assembly
 
CLEANING WITH SuperSWASH pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH SuperSWASH

  • Ultimate cleaning performance
  • Easy operation
  • Zero drain concept
  • Linear direct spray for equal washing
  • Hot air knife direct dry
  • Illuminated glass door chamber for visual process control
  • Quick changover to Twingo - double capacity configuration
  • Wide range of standard and customized PCBA fixtures
  • Clamping for all types of stencils
  • Simple detailed programming
  • Complete datalogging and bar code traceability
  • Up to 3 fully separated liquid loops
  • Low consumption of chemicals and water
  • Outstanding options of water utilization
  • Adaptive rinse water quality control
  • Automatic chemical concentration control

USABLE SPACE OF CHAMBER

SuperSWASH cleaning machine single box 80 EN
SuperSWASH cleaning machine single box 150 EN
SuperSWASH cleaning machine twingo 50 50
 
 
 
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Filters in HyperSWASH
 

 

 

 

FILTRATION

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated.

  • Various ways of processing of contaminated rinse loop water.

  • Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements.

 
 

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint as small as possible
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for low volume cleaning and zero drain requirements

INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

INTEGRATED SEMI-OPEN FILTRATION

  • Semi-open first rinse loop
  • Integrated second rinse chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning with possible draining of rinse water

INTEGRATED SEMI OPEN FILTRATION superswash pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH INTEGRATED SEMI OPEN FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

EXTERNAL CLOSED FILTRATION

  • External closed loop high capacity chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Optimal for high volume cleaning and zero drain requirements

EXTERNAL CLOSED FILTRATION superswash pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH EXTERNAL CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
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Clamping in SuperSWASH
 

 

 

 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies

  • PBT Works can additionally custom design any special clamping fixture required

 
 

BASKETS FOR ANY PCBA

  • Stainless wire baskets for quick and easy loading of PCBAs
  • Available in various sizes
  • Quick exchange of basket types - no tool needed

BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
 

HORIZONTAL BARS WITH SPRINGS

  • According to IPC 610 PCBAs shall be handled by the edges which are generally technologically missing
  • PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
  • Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
  • Bars are quickly and easíly adjustable in vertical direction with no need of tool

HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
 

SLIDE-IN FIXTURES FOR SINGLE FORMATS

  • Vertical bars with plastic slide-in fixtures can speed up the loading process
  • Easy and quick operation
  • Precisely adjustable spacing in-between bars
  • Plastic U-shape slide-in fixtures available in various dimensions
  • Available upon request

FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines 1
FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines
 

FIXTURES FOR CERAMICS

  • Ceramic substrates can be secured on specially designed bars with wire springs for firm yet fine fixation
  • Frame with fixed bar spacing offers gentle handling
  • Available upon request

FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines 1
FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines
 

DEK VECTORGUARD HOLDER

  • Slide-in adaptor for DEK VectorGuard stencil
  • Fast changeover of stencil by tilt joint directly in the machine chamber

DEK VECTOR GUARD HOLDER pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
DEK VECTOR GUARD HOLDER pcb smt microelectronics stencil misprint cleaning machines
 

CUSTOMIZED FIXTURES

  • PBT Works can custom design and deliver any special fixture required for any substrate, assembly or other

CUSTOMIZED FIXTURES pcb smt microelectronics stencil misprint cleaning machines 1
CUSTOMIZED FIXTURES pcb smt microelectronics stencil misprint cleaning machines
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Process control features in SuperSWASH
 

 

 

 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process

  • SuperSWASH software provides very detailed programming

  • Full range of data monitoring to assure high repeatability of results

 
 

ILLUMINATED CHAMBER

  • Full size glass door panel allows for complete visual control
  • Illuminated back wall in machine chamber as unique feature of SuperSWASH
  • Cleaning process can be directly monitored and quickly optimized either for speed or for best results

ILUMINATED GLASS DOOR pcb smt microelectronics stencil misprint cleaning machines 1
ILUMINATED GLASS DOOR pcb smt microelectronics stencil misprint cleaning machines
 

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Indication of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • OS available in several different languages
INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
 

BARCODE TRACEABILITY

  • Barcode reader for product identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages

BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines 1
BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING WITH ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen
CONCENTRATION MONITORING pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH KYZEN ANALYST pcb smt microelectronics stencil misprint cleaning machines
 

AUTOMATIC ADAPTIVE DOSING

  • Applicable for absolute control of wash process
  • Automatic system ensures stable concentration of cleaning agent
  • The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines

SuperSWASH Sales Downloads

SuperSWASH Service Downloads