Operator loads pushcart manualy into the chamber. Optimal cost effective solution for the typical SMT productions.
Fully automatic cleaning machine for precise micromechanical parts or components with flat geometry. Available with the automatic batch loading or direct robotic loading of parts into the chamber.
Application: Flat structures
Capacity: High Volume
Contamination Solubility: Moderate to Hard
Handling with the parts to clean is simple and safe. PCBAs are reloaded on the puscart while the machine is cleaning another batch. This eliminates downtime and provides comfortable time for reload. Operators do not need to lift and carry frames or baskets between reloading place and the machine.
Operator loads pushcart manualy into the chamber. Optimal cost effective solution for the typical SMT productions.
HyperSWASH loads batch from the pushcart automatically into the chamber. Top solution for fully automated high volume cleaning production includes complete human-machine safety system.
Cleaning quality requires perfect filtration and minimal cross contamination. Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.
Machine washes parts by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.
Machine performs short initial pre-rinse with the ready DI-Water, pumps it out, and refills the tank with the external DI-Water. Optimal setup for cost/quality balance in high volume cleaning.
Machine performs first rinse down to required conductivity level using integrated 39L carbon and mixbed filters.
Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through integrated 39L carbon and mixbed filters.
Machine dries parts by linear hot air knife with partical filtration intake.
HyperSWASH can be easily adjusted for cleaning any size and shape of parts thanks to quickly exchangeable clamping and nozzles system.
For high volume cleaning of small-size PCBAs or mechanical parts in baskets.
For precise cleaning of large PCBAs.
Excells in removing very hard residues from low standoff components.
Cleaning process is sensitive to many variables.
Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.
Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio.
Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
Perfect cleaning result requires detailed programming, quick visual and parametric evaluation of the entire process.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
PBT works provides integration servicies for connectivty of our cleaning machines to customers MES.
Requires usage of basic frame. Most efficient positioning for PCBA cleaning.
Special springs for clamping PCBAs with perfectly balanced grip force.
Various sizes of precise welded baskets. Basic positioning solution for any part to clean.
Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs.
Requires basic carrier and properly selected basket or rack.
For high volume cleaning of small sized PCBAs. SImply adjustable separators allow to quickly find the best fixation.
For hig volume fully automatic cleaning of PCBAs. Compatible with standard SMT unloaders. It allows to load the machine without touching PCBAs. Quickly adjustable to any PCBA width.
