For customers with preference of traditional dishwasher style machine, CompaCLEAN provides the type of cleaning many are accustomed to while minimising the shadow effect thanks to unique linear tangent spray technology. PCBs are loaded just like plates into a typical kitchen dishwasher.
Application: Standard SMD Assemblies.
Capacity: Medium Volume
Contamination Solubility: Easy to Moderate
Parts fixed in an oscillating basket are washed from top and bottom by water based cleaning agent using a system of fixed spray nozzles in a fully closed loop through complete mechanical filtration.
Machine performs first rinse down to low conductivity level using integrated 16L carbon and mixbed filters.
Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through integrated 16L carbon and mixbed filters.
Machine dries parts by convection hot air oven system.
Square pattern of fixed nozzles and high stroke oscillating rack provide highly repeatable cleaning results for every position of the part to clean in the chamber.
Adaptive Rinse Control
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
Liquid Pressure Monitoring
The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyses washing liquid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
HMI is PC controlled for easy programming and displaying of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.
Process Parameters Traceability
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
Maximal usable space for cleaned parts including specifically selected clamping.
Precisely welded easy adjustable separators for basic and upper basket.
PCBA Spring Wires
Special springs for clamping small PCBAs with perfectly balanced grip force. Requires additional frame insert into basic basket.