SuperSWASH II

SuperSWASH II

High capacity, durable stencil, squeegee and misprinted PCB cleaning machine. Suitable for larger production facilities. Able to clean 10 stencils per hour.

Application: High Precision SMD Stencils, Wafer Stencils, Squeegees​
Capacity: High Volume​
Contamination Solubility: Hard
 
play ico

Cleaning Technology

Cleaning quality requires perfect filtration and minimal cross contamination.  Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.

Wash

Machine washes Stencils by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.

First Rinse

Machine performs first rinse by separated closed loop. Machine automatically exchanges part of the rinse water after each cycle to maintain its quality.

Dry

Machine dries parts by linear hot air knife with partical filtration intake.

Capacity

HyperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.

Twingo Set

For high volume rapide cleaning of stencils.

Process Control

Cleaning process is sensitive to many variables.
 

High Performance Cleaning 

Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.

Linear Spray

Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio

Linear Air Knife

Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying.​ In many applications can be used as efiicient chemical isolation between wash and rinse.

Adaptive Rinse Control

The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.

Liquid Pressure Monitoring

The pressure on the spray nozzles is continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.

Wash concentration control

Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.​

Zestron EYE

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software. ​

Kyzen ANALYST

Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software. ​​

Integrated Adaptive Dosing

Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.

Programming and Data Capture

Pefect cleaning result requires detailed programing, quick visual and parametric evaluation of the entire process.​

Intuitive Programming

HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks. ​

Illuminated Chamber

Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.​ Back Light Wall helps to check stencil apertures cleanliness directly in the machine.

Process Parameters Traceability

Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.​

Clamping

Twingo Clamping

Requires usage of basic frame. Most efficient positioning for PCBA claeaning.

Usable Space

Maximal usable space for cleaned parts including specifically selected clamping.

DEK Vector Guard Adaptor​

Simple slide-in adaptor for Vector Guard insertion frame.
back to top